produce overview
F200x200 high precision high frequency welded pipe production line is mainly to product the square pipe size 80x80-200x200mm,thickness is from 3-16mm.This production line each unit equipment, full use of the domestic and foreign similar equipment, innovative design, full control with PC or computer control, advanced technology, convenient operation and maintenance, and reached the international level in the early ninety s, for the domestic leading level.
I.The main characteristics of the equipment:
- In a very short period of time to finish the adjustment of the roller, extreme reduce the roller change time when replace the products, thus improve the efficiency and reduce the productive cost;
- Due to the equipment adopts one set of combined mould, producing the different specifications of the tube, only need to adjust,no need to change,the roller savings rate at above 90%,thus reducing the cost of the roller;
- With motor adjustment, decreased the input of tools and damage to equipment when change the roll, improve the service life of the equipment.
- Due to structure of the composite roll,the point contact between the roll and strip instead of the original line contact,reduce the roll wear and improve the service life of roll.
II. Raw material, finished product, process, and user configuration profile
1,Raw Material Conditions:
(1) Hot rolled or cold rolled steel strip (meet GB700-88,GB1591-88)
- Material: Low carbon steel, low alloy steel
Yield strength of raw material:σs≤345Mpa
Tensile strength of raw material :σb≤560 Mpa
(3) Thickness of strip: square pipe Thickness 3-16mm(GB708-88)
(4) steel strip width:270-800mm(±0.2mm)
(5) steel coil inner diameter:Φ508-Φ760mm
(6) steel coil out diameter:Φ1100-Φ2000mm
(7) max coil weight:16TON
2,Pipe size range:
(1) square tube: 80x80—200x200mm
(2) product thickness:
square and rectangular pipe:3-16mm
- length:4-12M
- speed:10-30m/min
- Equipment Energy Medium Demand:
Power supply: 380V 50Hz 3 PHASE
3,product process
Raw material (strip) -loading car--- uncoiler - Cutting and Welding- feeding - Storage material - passive leveling - forming rolling--high frequency welding -- remove the weld burr -----cooling --sizing-- coarse straightening - length cut - collection
Main parts list:
| No. | Name |
| 1 | loading car |
| 2 | one cone hydraulic uncoiler |
| 3 | straight head machine |
| 4 | pinch leveling machine |
| 5 | automatic shear and welder |
| 6 | horizontal accumulator Dia 4m |
| 7 | forming and sizing mill |
| 8 | computer milling saw |
| 9 | runout table 30M |
| 10 | Hydraulic station |
| 11 | 1200kw solid welder |
| 12 | automatic stacking machine |
| 13 | Rollers |
